SmartECU Solutions

Method

Road first. File second. Sheet last.

Same vehicle, same stretch, factory log then modified log. The overlay is how the shop shows the owner what changed.

A job

Four steps. One pack.

01 · Log it

Capture a clean factory pull on the road you will use again. Idle first, then the pull. Put the job on the desk before you touch the file.

02 · Do the specified work

Calibration, DPF / EGR / AdBlue work, or both. Intended use is the customer’s. We do not write a sheet that hides the work.

03 · Pull it again

Modified log on the same stretch. Overlay factory against modified.

04 · Hand over the pack

Print the customer sheet. Save the job pack with the logs and the work you did.

What Desk computes

The logs in. The estimate out.

Attach the factory and modified pulls to the job. Desk reads the traces and produces the overlay — estimated wheel power in kW and torque in Nm, on the same rpm axis as boost, injection, rail and EGT.

Mass on the job card is required. Both logs run through the same calculation so the overlay is a comparison, not two different methods. Nothing is typed in after the files are on the job.

The printed sheet labels those figures as a road-load estimate — the honest name for a number taken from a road pull.

Road-load calculation

Power from the forces on the vehicle.

Road-load power is calculated from the forces the vehicle must overcome while accelerating. Desk does this from the log. The shop does not type the number in.

Basic relationship

P = Ftotal × v

v is vehicle speed. Ftotal is the sum of the resistive forces.

Ftotal = Finertia + Faero + Frolling + Fgrade

The forces

Inertia

Finertia = m × a

Mass times measured acceleration from the speed log. This is the useful part for a power measurement.

Aerodynamic drag

Faero = ½ ρ Cd A v²

Air density, frontal area, drag coefficient and speed squared.

Rolling resistance

Frolling = m g Crr

Mass, gravity and a tyre rolling-resistance coefficient.

Grade

Fgrade = m g sin θ

Mass, gravity and the sine of the road angle. Zero when the grade is not known.

What Desk does

Same model. Different pull.

Desk takes the logged vehicle speed, differentiates it to get acceleration, applies the fixed vehicle mass and the stored CdA / rolling model, then multiplies the resulting force by speed to get power.

Torque is derived from that power and engine speed, with gear ratio and tyre size. Results are normalised to a reference day — temperature and atmospheric pressure — so different pulls can be compared.

The model is fixed. The only inputs that change between pulls are the measured acceleration and speed. That is why small differences in grade, wind or driving style still appear in the numbers, even on the same road.

Coverage

Proven on the jobs we actually run.

Desk is in active workshop use. A new vehicle or a new log format gets proved on that job, then it stays in the book.